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Tesla is exploring the use of “gigapresses” to streamline the production process of their electric vehicles. These massive clamping devices are capable of die-casting the entire underbody of a car in one piece, eliminating the need for around 400 separate components. While this method simplifies the manufacturing process, it also presents challenges and risks that have made other automakers hesitant to adopt it. Castings of this scale and complexity are difficult to execute successfully, making it difficult to fix design flaws if they arise.

Concerns have been raised about Tesla’s ability to effectively utilize gigapresses for multiple vehicle types simultaneously. Some experts believe that this could hinder the efficiency of the company as its model lineup becomes more diverse and intricate. Tesla has faced criticism in the past for design flaws and assembly issues, which raises doubts about their ability to deliver on a new design process that would outpace other automakers’ production speeds. However, Tesla has proven customer satisfaction and profitability, making it possible for them to overcome these challenges and succeed with the gigapress innovation.

Despite the uncertainties surrounding this development, Tesla’s track record of customer satisfaction and profitability in the electric vehicle market gives them a strong foundation. Whether or not the gigapress strategy pays off, Tesla will need to continue innovating to maintain their success.

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